Packaging Foam

Protect What Matters with Custom-Cut Foam Inserts

Whether you’re shipping fragile items, storing valuable tools, or organizing equipment, our custom packaging foam offers the protection and precision you need. At Foam to Size, we cut foam to fit your exact specifications — for one item or a full production run.

Perfect for Shipping, Storage & Displays

Our packaging foam is ideal for:


  • Fragile shipments (glass, electronics, instruments, artwork)
  • Custom tool cases & protective gear
  • Product packaging for small businesses
  • Presentation & display cases
  • Equipment storage for photography, medical, or tactical gear


We can help you create a snug, secure fit for any shape — just bring the item or send us the dimensions.

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Custom Cuts for Any Case

We work with:


  • Hard case inserts (Pelican™, SKB™, and more)
  • Drawer liners & tool chests
  • One-time shipping needs or high-volume orders
  • Die-cut or layered inserts for multiple items


From single-item shipping to fully branded commercial packaging, we’ll cut it clean and accurate — every time.

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Clean, Durable & Professional

Our foam options include:


  • Polyethylene foam (rigid and durable)
  • Polyurethane foam (soft and cushioning)
  • Charcoal, white, and anti-static foams available
  • Water-resistant and closed-cell foam options


Need extra protection? We can layer different densities or help you choose a foam type based on fragility and use case.

Need Help With a Packaging Project?

We’ve helped individuals, artists, manufacturers, and small businesses safely ship and store everything from musical instruments to military gear. Let us help you do the same.


📍 Located in Virginia with local delivery available up to 300 miles.